25-30tph mobile diesel stone crusher plant
Model:PE-300*500
Capacity:25-30t/h
Power:22kw
Application:small scale quarry crushing,concrete blocks crushing, home using crushing machine.
What is the machine?: Inquiry Now
our small stone crusher can be drived by diesel motor, with capacity of 25-30t/h, this machine can satisfy home using or small scale quarry. we can manufacture diesel mobile jaw crusher, diesel mobile hammer crusher, diesel mobile crusher plant (crushing and screening plant) and diesel mobile screen. besides,we can design and manufacture as your requirement.
How does it works?: Inquiry Now
30T/H Mobile Crushing Production Line Operation Manual
1. Preparation before starting the machine
(1) Check whether the oil level of the diesel generator tank is normal
(2) Whether the cooling water level in the diesel engine tank is normal.
(3) For diesel engine lubrication, the oil level gauge must be normal.
(4) Check whether the connection between the wire and the motor wiring port of each device is firm.
(5) Check whether the equipment connecting bolts are firm
(6) Check whether the tires are off the ground, the outriggers must be firmly supported, and the lifting outriggers must also be supported.
(7) Check whether the control cabinet is closed when starting operation! ! Make sure to turn off all switches in the control cabinet before starting the machine! !
(8) The generator group warm time must more than 3 minutes,than turn on the switch of the electricity of output
(9).please check the bearing lubrication and add after working 8 hours.
2.Boot sequence
Step 1:
(1) Turn on the diesel engine button and start the diesel engine of generator.
(2) Warm engine of generator 3 minutes,
(3) Turn on the generator output switch.
Step 2:
Open the control cabinet. Turn on the main switch of the control cabinet.
Step 3:
(1) Turn on the jaw crusher button.
(2) after 1 minutes,turn on the vibrating screen switch
(3) turn on the feeding belt switch
(4) turn on the discharge belt switch
(5) Turn on the vibrating feeder switch(final start)
3. Shutdown sequence
(1) Before shutting down, it must be ensured that all materials have been conveyed, and there must be no stored materials in the feeder.
(2) Close the main feeding belt
(3) Turn off the vibrating screen switch
(4) Close the discharge belt switch
(5) Turn off jaw crusher switch
(6) Turn off the feeder switch
(7) Ensure that all switches are in a disconnected state(ensure cabinet keeping off status).
(8) Turn off the generator output switch
(9) After the diesel engine is idling, shut down the diesel engine
4. Check work before leaving get off work
Check whether the equipment connecting bolts are loose. If they are loose, tighten them immediately.
Clear away the debris on the equipment and clean it up!
5.Maintain the diesel engine generally!!!
Solutions: Inquiry Now
Analysis of 30 tons/hour mobile crushing and screening production line
𝟭. 𝗧𝗲𝗰𝗵𝗻𝗶𝗰𝗮𝗹 𝗮𝗻𝗮𝗹𝘆𝘀𝗶𝘀 𝗼𝗳 𝗰𝗼𝗿𝗲 𝗲𝗾𝘂𝗶𝗽𝗺𝗲𝗻𝘁
𝗣𝗘-𝟯𝟬𝟬×𝟱𝟬𝟬 𝗷𝗮𝘄 𝗰𝗿𝘂𝘀𝗵𝗲𝗿
Advantages of coarse crushing: this jaw crusher 250-300mm feed size matches small quarry raw materials, 10-40mm discharge particle size optimizes subsequent processing
Power configuration: 22-30kW diesel engine drive, speed 275rpm to achieve balanced crushing efficiency and energy consumption
Structural reinforcement: manganese steel tooth plate + wedge adjustment system, suitable for high silicon content ores in Southeast Asia
GZT0318 Vibrating feeder
Precise feeding: 20-30t/h theoretical capacity, variable frequency speed regulation to match the actual 30t/h demand of the crusher
Prescreen design: <50mm fine material bypass function to reduce ineffective wear of jaw crusher
Anti-blocking structure: stepped bars to deal with high-humidity sticky materials (such as Indonesian laterite nickel ore)
2YA1225 double-layer vibrating screen
Three-level sorting: 0-5/5-20/20-40mm typical building aggregate classification
Screen configuration: rubber screen plate + bouncing ball anti-blocking system, processing materials with mud content below 15%
Inclination adjustment: 15-25° adjustable to meet the repose angle requirements of different materials Request
II. Optimized design of mobile chassis
All-wheel steering system: minimum turning radius of 8m, suitable for narrow road conditions in tropical rainforests
Hydraulic outriggers: 15° slope adaptive leveling to meet the terrain of the Andes mining area
Modular quick connection: complete transfer assembly in 4 hours, saving 80% of working hours compared to fixed type
III. Suggestions for improvement of target market adaptability
Tropical climate package
Heat dissipation system upgrade: continuous operation capability at ambient temperature of 55℃
Triple protection treatment: IP65 protection level + marine transportation anti-salt spray coating
Rainy season configuration: feeder is equipped with arch-breaking vibration motor
Localized compliance transformation
Euro III/EPA Tier3 dual-certified diesel engine
Optional wet dust removal system (Philippine DENR standard)
Decibel value control: 75dB(A)@7m (in line with Indonesian KepMen LH 48/1996)
Improved operation and maintenance economy
Fuel optimization: load-sensitive hydraulic system, fuel consumption <8L/h
Generalization of vulnerable parts: screen/jaw plate and Cat 320 excavator size compatible
Remote diagnosis: GPS + IoT module pre-installed (optional)
IV. Typical application scenarios
Aggregate production in the Philippines
Basalt crushing: 32t/h, finished product for C-30 concrete
Equipment utilization: 91% (2023 Cebu project data)
Cameroon gold mine tailings treatment
Quartz vein re-crushing: recovery rate increased by 18%
Diesel consumption: 1.2L/ton (35% fuel saving compared to fixed type)
V. After-sales network layout suggestions
Regional center warehouses: Jakarta (Southeast Asia), Lima (South America), Douala (West Africa)
Localized training: multi-language AR maintenance guidance system
Key component storage Preparation: Ensure 72-hour emergency response (extended to 120 hours in remote areas)
This configuration balances processing power and mobile flexibility through modular design. It is recommended to highlight the following points in promotion:
All-terrain adaptation: actual cases from the 4000m plateau of the Andes Mountains to the swamp terrain of the Congo Basin
Oil-electric dual-mode option: reserve motor interface to cope with future changes in environmental protection policies
Value-added service package: includes 1-year diesel engine extended warranty and local operator certification training
Through targeted technical improvements and service network construction, the competitiveness in the target market can be effectively improved. It is recommended to further collect mining safety certification requirements of various countries (such as the Philippine MGB standard) for compliance upgrades.
